One of Everest Steel Building Solutions’ flagship projects is the Svarn Infratel facility in Palwal, Haryana, a modern industrial complex designed to meet the evolving needs of today’s manufacturing and warehousing sectors. Covering a total area of 1,01,600 sq ft with an additional 40,661 sq ft mezzanine space, the project stands as a prime example of how innovative engineering and advanced materials can combine to create an efficient, durable, and sustainable industrial infrastructure.
Key Features
The facility features a ridge height of approximately 16.5 m, a strategic design choice that enhances internal spatial efficiency. The high ceiling clearance ensures the accommodation of heavy-duty machinery, high-bay racking systems, and facilitates the use of overhead cranes. This expansive vertical clearance maximises operational capacity while maintaining the flexibility for diverse industrial uses.
The building is equipped with a standing seam roofing system, engineered using high-strength galvanised steel or aluminium-coated steel sheets. The mechanical fastening method used in the standing seam system ensures seamless panels, reducing the likelihood of water penetration and minimising maintenance requirements. Furthermore, the roofing system enhances thermal insulation, contributing to the building’s overall energy efficiency.
Maximising the available space, the facility features a steel mezzanine floor designed with hot-rolled steel beams and cold-formed steel purlins for optimal load-bearing capacity. The mezzanine also includes lift cut-outs, allowing for easy vertical transportation of materials and products across different levels. These cut-outs facilitate the movement of goods and personnel, improving operational efficiency and logistics within the facility.
One of the standout features of the facility is the integration of a roof monitor system, designed to optimise natural ventilation. By utilising polycarbonate panels or louvre vents within the monitor structure, the facility allows for the efficient escape of warm air and promotes the intake of cooler air from outside. This passive ventilation strategy helps maintain comfortable indoor temperatures, reducing the reliance on mechanical HVAC systems and cutting down energy consumption.
Engineering Excellence
The Svarn Infratel facility was designed using precision-engineered steel framing systems that include I-beams, C-sections, and Z-purlins. These components, fabricated off-site in a state-of-the-art production facility, allow for faster assembly, higher precision, and cost-effectiveness.
The building’s foundation design incorporates reinforced concrete footings and slab-on-grade systems optimised for the site’s soil conditions. The structural design adheres to the IS 800 and IS 883 codes, ensuring stability, safety, and compliance with local building regulations. The bracing systems incorporated into the structure provide resistance to lateral forces, such as wind loads, and contribute to the overall structural stability.
Energy Efficiency
The facility is designed with several key sustainable features. The standing seam roof system is ready for solar panel integration, enabling the building to harness renewable energy in the future.
The roof monitor design enhances passive cooling and natural ventilation, reducing the need for energy-intensive air conditioning systems and lowering the facility’s carbon footprint.
The mezzanine floor maximises the vertical space, reducing the building’s footprint and ensuring efficient use of land, which contributes to space optimisation and reduces environmental impact.
